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Cut out floor of truck.
Replacing the floor pan inner outer rocker panels and cab corners if you need to replace your outer rocker panels or cab corners make sure to buy the new panels first.
Say you re fixing rust in the floor and it extends over a floor support.
We set out to show the different ways you can fix a floor using this 1960 pontiac catalina where severe rust and rot had damaged its floorpans and trunk floor.
The nature of the vinyl material enables it to be molded to the contours of your trucks floor pan allowing for a superior custom fit and relatively easy installation.
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You will solid weld new metal in the floor where you cut out the rust then plug weld the floor back to the support.
Weld spatter travels far and will bury itself into the surface of any glass it hits you can get it off with an acrylic scraper but the glass will be permanently pitted.
Since most people don t have a big spot welding attachment we plug weld.
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On any repairs that require welding cover all the glass on the car and on any other cars in the workshop where you re working.
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During the manufacturing process the rubber flooring is cut to size and then vacuum molded to the specific year make and model of your truck or van.
Then cut out the old metal before placing and welding in the new pieces and moving on to the next side.
If you have a plasma cutter you can make short work out of cutting out the old floor if not a cut off wheel in an angle grinder and maybe a sawzall will do the same job it will just take longer.
When you plug weld you re replacing the spot welds the factory put in.
Cut out the old floor there are several different ways to take out old floor pans and it depends on your budget and the car.
By madcat x1 len gates in the uk provided this important caution.